Introduction to FMEA: What, Why, When and How

Failure Mode and Effects Analysis (FMEA) is an essential part of any product design or redesign activity. FMEA is a proactive, quantitative, qualitative, step-by-step approach for identifying and analyzing all potential points of failure in any product or service. This team-based activity can dramatically improve product performance. It can also reduce manufacturing issues at the component, system, and processing level. This module gives a high-level overview of FMEA facts: WHAT an FMEA is, WHY they are used, WHEN an FMEA is created, WHO is on the FMEA development team, and HOW the FMEA form is completed. The history of FMEAs, standards, and team responsibilities are also discussed.

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Target group

This course is designed for individuals who need an overview of the Failure Mode and Effects Analysis process and tool including project and program managers, as well as design and development, process, product, quality, and application engineers.

Target group

What will you learn

  • Describe the FMEA history, terms, standards and types
  • State the benefits and advantages of using an FMEA
  • Describe the composition and responsibilities of an FMEA team
  • Explain when an FMEA is needed and the timing involved
  • Describe the basic information and inputs required in each column of an FMEA form

Course structure

  • Lesson 1: Introduction
  • Lesson 2: WHAT is Failure Mode and Effects Analysis?
  • Lesson 3: WHY should we use FMEA?
  • Lesson 4: WHO is on an FMEA team?
  • Lesson 5: WHEN should we develop an FMEA?
  • Lesson 6: HOW do we complete an FMEA form?
  • Lesson 7: Summary
Materials Provided
  • 90 days of online single-user access (from date of purchase)
  • One hour presentation
  • Online learning assessment (submit to SAE)
  • A job aid for practical application of the topics covered
  • Follow-up to your content questions
  • 0.1 CEUs*/Certificate of Achievement (upon completion of all course content and a score of 70% or higher on the learning assessment)
Course structure

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